Ton Bag Packing Scale

Product Introduction of Ton Bag Packing Scale

Ton bag packing scale is also called ton bag packing machine or big bag packing scale. It is an automatic packaging machine that packs 500KG - 2000KG each time. According to the proportion and characteristics of materials, the weight of each packaging is different. Normally, it will not be less than 500kg or more than 2000kg. Because the mechanical structure of the ton-bag packing scale is fixed, no matter how the material performance is, the volume of each bag is basically the same, and the material with a larger proportion is basically about one cubic meter, that is, the weight is heavier, generally between 1.5 tons and 2.5 tons, and the fine powder with a smaller proportion is generally about one cubic meter and lighter, generally between 500 kg and one ton.

According to the different material properties, the feeding mode of the ton-bag packing scale is different: the material with good fluidity is fed by gravity, and automatically flows into the ton-bag through the weight of the material itself; the powder material is fed by screw, and the advantage of screw feeding is to prevent the material from punching and to let the material evenly enter the bag; the mixture material is fed by leather. Easy-to-bond materials are usually fed by vibration.

The gross weight weighing is used in all the weighing scales for ton bags. No weighing bucket is needed, and the materials are directly put into the bags. According to the difference of tonnage bags, the lifting lugs of tonnage bags scale have four lifting lugs and two lifting lugs. If a ton bag has an inner bag, the general ton bag packer needs to have the function of blowing the bag. That is, before the material enters the bag, the inner bag in the bag is blown up to prevent the material from entering the bag and forming a dead corner, so that the inner bag can not be fully packed or torn. The large bag packing scale of powder material also needs to be equipped with dust removal mechanism to collect the dust generated during the process of packaging and feeding, so as to keep the environment clean and environmental protection. According to the position of the weighing sensor, the automatic tonnage-bag scale can be divided into two types: the upper weighing mode and the lower weighing mode. Ton bag packers are usually equipped with conveyors to transport qualified bags through conveyors so that cranes and forklifts can remove the bags.

The advantages and development trend of the ton-bag packing scale are as follows: more and more finished materials are packed in large bags, which can save the cost of packaging and lower the cost of packaging and handling; the use of large bags is gradually promoted in industrial occasions, and the use of small bags is mainly in civil areas. Small bags will gradually be replaced by large ones. Our company's main products are DCS-1000-DG-W ton bag packing scale and DCS-1000-DN-T ton bag packing machine.

Introduction of DCS-1000-DG-W Products for Ton Bag Packing Scale

DCS-1000-DG-W Ton Bag Packing Scale is a ton bag packing scale mounted on a sensor. The packing range is generally 500-2000 kg. The tonnage bag packing scale is not equipped with conveyor, and the forklift truck will fork off directly after the packing is completed. DCS-1000-DG-W ton bag packing scale is equipped with chain lifting mechanism, driven by the drive shaft of the decelerating motor, so that in the process of packing and feeding, the material can be filled with the whole package bag, there will be no dead angle of the material in the package bag; DCS-1000-DG-W ton bag packing scale is equipped with bellows and telescoping tubes above the pocket mouth, which seal the lifting device during the lifting process of the package bag to prevent powder. Dust spills. Compared with the lifting mechanism driven by cylinder, the lifting mechanism driven by decelerating motor has higher stability and greater power. DCS-1000-DG-W ton bag packing scale is more widely used in the mining industry, generally used for packaging more than 1500 kilograms of tons of bags.

Working Principle and Process of Ton Bag Packing Scale:

1. Packaging bag hanging: Operators hang the bag hanging belt onto the hook and start the feeding mechanism.

2. After receiving the signal of bagging, the system detects the weight data of the weighing mechanism, clears the data, and starts the feeding mechanism to deliver the material from the warehouse to the packaging bag.

3. Packaging bag vibration: In the process of continuous feeding of feeding mechanism, in order to prevent materials from filling the packaging bag, lifting mechanism carries out lifting action on the packaging bag according to the set action procedure, filling all the space of the packaging bag with materials.

4. Transfer of finished packaging bags: The feeding mechanism completes the filling of this material through the process of fast and slow feeding, the lifting mechanism moves the bags down to the ground, and the hook directly pushes out the lifting belt of the bags to complete the decoupling. At the end of the packaging process, the operators used forklift trucks to transport the materials.

DCS-1000-DG-W Technical Parameters of Ton Bag Packing Scale

Model Specification of Ton Bag Packing Scale: DCS-1000-DG-W

Weighing range of ton bag packing scale: 500-2000 kg

Weighing accuracy of ton bag packing scale: 0.1% F, S

Weighing Speed of Ton Bag Packing Scale: 15-30 bag/h

Air Consumption of Ton Bag Packing Scale: 9m³/h

Power Supply for Ton Bag Packing Scale: AC380V 50Hz

Power of Ton Bag Packing Scale: 3.7KW

Gas Pressure of Ton Bag Packing Scale: 0.5-0.7Mpa

Sensor Form of Ton Bag Packing Scale: Intermediate or Underlying Sensors

The purchasing essentials of the ton bag packing scale are as follows:

To buy a set of fully automatic ton-bag packing scale to meet the needs, first of all, we need to have an accurate understanding of the material performance. If it is particulate material, we need to determine the fluidity and specific gravity of the material. According to the product line, we need to pack less tons of bags to meet the requirements. If it is powder material, first of all, it is necessary to determine the moisture content, gas content, the number of materials, whether the material is easy to melt and decompose, whether it needs anti-corrosion and explosion-proof, whether the material is easy to block, punch and Bridge in the packaging process; if it is ultra-fine powder material, it is necessary to install a vacuum system to remove the excess gas in the material after packaging; if it is ultra-fine powder material, it is necessary to lift the finished product bag after packaging. If lifting by traveling crane, it is necessary to use conveyor to transport the ton bag from the bottom of the ton bag packer. If the bag is shoveled or lifted by forklift truck, the ton bag can be lifted directly under the ton bag scale without conveyor.

1. First confirm the installation location and size.

2. Determining material characteristics and properties

3. Confirm the particularity of the environment, whether it is explosion-proof, explosion-proof grade, gas explosion-proof or powder explosion-proof.

4. Transport mode of finished packing bags

5. Size of packing bags and number of slings

6. Packing output, how many bags should be packed per hour

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