Automatic Packaging and Palletizing Production Line of Organic Fertilizer
Organic fertilizer automatic packing and palletizing production line is aimed at 20-50kg bagged organic fertilizer products for automatic packaging, automatic palletizing operation, the main equipment includes: automatic packaging scale, high automatic palletizer or manipulator palletizer, etc.
The automatic packaging scale for organic fertilizer can meet the requirements of weighing, bag feeding, bag taking, clamping, bagging, folding, sewing, pouch shaping, weight detection, over-limit removal, automatic flattening, posture adjustment, grouping and grading of powder or particulate materials (weighing range 10-50kg), and realize automation. Can be packed: organic fertilizer, compound fertilizer, mixed fertilizer, resin coated urea, sulfur coated urea; weighing range: 25, 50/bag; packing speed: 400-600 bag/h (according to material characteristics and customer requirements); weighing accuracy: +2; normal import temperature: normal temperature; installation location: indoor; working environment temperature: -20-45; packaging bag: packaging bag structure form: plastic Material woven bags, one-way opening, inner plastic film packaging bags specifications: 50kg: 800 (long) * 560 (wide) * 150 (high), 40kg: 800 (long) * 500 (wide) * 130 (high); packaging bags manufacturing standards: in line with GB / T15063 - 2001, weight 120 grams and more.
Organic fertilizer automatic packaging scale consists of quantitative electronic scale, bag feeding mechanism, bag feeding mechanism, bag filling mechanism, clamp shaping machine, dust removal, sewing bag system, bag reversing adjusting machine, shaping machine, automatic weight checking scale, removing machine, etc.
Input the packaged organic fertilizer bags into the next link to carry out automatic stacking operation. Customers can choose according to their actual needs. They can choose high-level automatic stacker or manipulator stacker to stack qualified organic fertilizer bags automatically, which constitutes an automatic organic fertilizer packing and stacking production line.
High-level automatic palletizer is composed of climbing conveyor, transition buffer, bag press, rotating bag posture adjusting device, weaving and assembling device, bag conveyor, pallet automatic feeder, finished product pallet conveyor, etc.
The advantages of high automatic palletizer are as follows:
1. Palletizer touch screen control operation panel, using PLC control, through the friendly interface of touch screen to achieve human-computer interaction, simple operation, to achieve on-site production process monitoring.
2. Packing bag flattening device, using reasonable mechanical structure to achieve the flattening operation of packaging bags, so that materials are evenly filled with packaging bags, keep the shape of the bag flat.
3. The stacking and rotating bag posture adjusting device can rotate the packing bag (+90 degree or 180 degree), make the inside of the sewing mouth of all the packing bags, and make the stacking shape more beautiful and firm.
4. Arrangement device, high sensitivity detection switch controls the start and stop of marshalling conveyor and bag picking manipulator, and realizes the orderly arrangement of packaging bags.
5. The stacking layered lifting device realizes the stacking of the largest eight-layer packaging bags by position control. The empty pallet is automatically supplied, and the movement is continuous, accurate and reliable.
6. Typical palletizing diagram, which realizes 5 packages of 8 layers of palletizing on pallets, outputs the whole palletizing through the bag conveyor, and the palletizing is neat and beautiful.
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Customers can also choose robotic palletizer for organic fertilizer palletization according to their own needs.
Manipulator palletizer is composed of grabbing roller, manipulator, bag tray conveyor, pallet automatic supplier, finished pallet conveyor, etc.
SW-ASRS automatic robot palletizing machine (imported warehouse palletizing robot from Germany, guaranteeing that the palletizing speed is not less than 800 bags per hour), mechanical grasping hand, pouring adjuster, transitional conveyor, grasping roller, electric control cabinet, automatic pallet supplier, finished pallet conveyor, etc. There is no need for manual operation on the spot. The whole stacker is modularized. Touch screen is installed on the control panel, which can visually display the operation status of the stacker. Operators can also choose manual operation according to the needs of the site. There is no influence on the use of the whole system. The main moving parts of the main body (except the arm) of the robot are made of carbon fibers, which are light in weight, strong in torsion and toughness, and have very high mechanical properties and strong anti-vibration ability. The base is manufactured by CRP process. CAD and FEM are used to optimize its design in the manufacturing process to ensure the maximum bearing capacity of the base and the minimum weight of the base. The drive system is designed with mechatronics. All axles are driven by digital AC servo motors. The AC servo drive system has various protections such as overload, over current, phase absence, over error and so on. Its performance is safe and reliable. The structure of each part of the robot is simple and easy to disassemble and assemble. The special geometric structure enables the machine to take up very little space to exert its great working ability and make full use of the working space. Advanced design enables the robot to operate at high speed, accurately and stably, and is easy to maintain. The trajectory of the robot is very precise and the repetitive positioning accuracy is less than 0.35 mm.
Technical parameters of organic fertilizer automatic packaging scale:
| Packaging scope | 20-50kg |
| Packaging capability | 200-1200bag/h(Adjustable speed） |
| Packing Bag Form | Film-coated woven bags |
| Sealing type | Automatic sewing machine sewing bag (to ensure that material does not leak from the needle hole) |
| Verification mode | Automatic reexamination |
| Surface Material Contacted with Material | 304 stainless steel (all stainless steel structure can be selected according to workshop environment and materials) |
| Gas source | 0.4-0.8Mpa |
| Air consumption | 96㎥/h |
| power | 15KW |
| Packaging accuracy | ±2‰FS |
Technical parameters of high automatic palletizer
| Pallet weight | 20-50kg |
| Palletizing capacity | 200-1200bag/h(Adjustable speed) |
| Palletizing number | 1-10层 |
| Palletizing height | 2500mm |
| Palletizing weight | 1000kg-2500kg |
| Power Supply | 380V、50HZ |
| Gas source | 0.5-0.8Mpa |
| Air consumption | ～90㎥/h |
| power | ～24KW |
| Tray size | 1400mm(long)*1200mm（wide）*150-160mm（tall） |
Technical parameters of manipulator palletizer
| Pallet weight | 20-50kg |
| Palletizing capacity | 800bag/h(Adjustable speed) |
| Palletizing number | 1-8层 |
| Palletizing height | 2500mm |
| Palletizing weight | 800kg-2000kg |
| Power Supply | 380V、50HZ |
| Gas source | 0.5-0.8Mpa |
| Air consumption | ～5㎥/h |
| power | ～26KW |
| Tray size | 1400mm(long)*1200mm（wide）*150-160mm（tall） |
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