Shoe Material Automatic Batching System
一、Characteristic of batching system:
1. Closed batching speed: can meet the needs of 4-7 mixers, easy to change and clean up, less residue, professional pulse dust removal system, customers can choose unified or single dust removal according to their own needs. Vibrator is installed on weighing hopper to ensure clean discharge and accuracy of weighing.
2. Linkage with mixer mixing time: one feeding, two feeding or three feeding can be set according to customer's requirements. Multi-stage feeding speed, airtight windproof design, fast conveying, accurate measurement;
3. It has the function of feeding error prevention and material level alarm, and can choose the function of product traceability system.
4. High degree of automation: materials with poor fluidity, such as fibers and steel wool, are also fed and weighed.
5. Customers can choose belt conveyor or trolley conveyor or belt-trolley combined conveyor according to output and accuracy.
6. High accuracy of proportioning: each material can reach 0.2%. The system has multiple functions.
7. DCS control system is adopted in the equipment. The start, stop and operation of the whole system are controlled and monitored in the control room. Three control modes are adopted in the control mode. The personnel in the control room can automatically record raw ingredient data, inquire report forms, print daily and monthly reports by means of interphone and on-site personnel conversation. It has certain traceability.
二、Product Introduction and Applicable Industries
Rubber, plastic products, friction materials and other industries, due to a variety of types, formula changes greatly, so it is necessary to change the type, proportion and weight of raw materials at any time. In view of these situations, Zaozhuang 3D developed a rapid and accurate automatic batching equipment. The automatic proportioning equipment for small materials can solve the difficulties of enterprise proportioning with the fastest speed, the highest accuracy and the lowest cost.
Applicable industries: rubber pipes, rubber rollers, rubber wires and cables, rubber belts, shoes, friction materials, brake pads, seals and other industries powder, particles, sheet raw materials.
三、Error Prevention, Feeding Layer, Mixing Layer and Separation Layer
1. The size of silos can be divided into three specifications: large, medium and small according to the needs, so as to better control the accuracy and feeding frequency. Customers can choose stainless steel or carbon steel according to their own conditions.
2. Storage bin door is closed when it is not fed. During the pouring process, a warehouse door is always kept open to avoid misoperation. Sample boxes of materials are added above the warehouse door to prevent mistake twice, so as to reduce the contact between materials in the warehouse and outside air, and to a certain extent to reduce material waste caused by moisture.
3. Bar code identifies feeding errors and prevents errors. Bar code information of materials is input into computer to facilitate traceability of raw materials in batching.
4. Single dust removal system on the top of the silo. The material collected by the dust collector does not mix with other materials, and returns directly to the silo to reduce material waste. The silo is equipped with stainless steel screen. Impurity or agglomeration in filter material
5. Material mixing time and mixer linkage: mixer according to the set mixing time and feeding times, automatically start mixing, feeding, discharging. Manual operation control box is reserved on site. The overhaul door of mixer is not closed and the system is not running.
6. The final product loading is a separate subsystem, which is connected to the general control device and saved the data. The weight of the sub-loading can be accumulated. The results are compared with the data put into the mixer, and the alarm of OVER-TOLERANCE is given. A dust collector is used for mixer feeding and discharging and product material loading.
四、Investment Analysis
1. Controlling product quality and avoiding enterprise losses caused by quality problems caused by mismatching and mismatching.
2. Quality traceability
3. Minimizing the Labor Intensity of Workers and Guaranteeing the Health of Workers
4. Bar Code Error-proof, Reduce Material Waste
五、 Major Application Cases
1. Zhuhai Grayleigh Group-28 silo and 46 silo Automatic Batching System
2. HANGZHOU FIYING AUTOMATIC PARTS CO., LTD-40 Automatic Batching System
3. Huangshan Benma Group-20 silo Automatic Batching System
4. Luoyang Lier Refractories Co., Ltd. - 60 silo Automatic Batching System
5. Jinan Luming New Materials Co., Ltd. - 12 silo Automatic Batching System
6. Jiangsu Yuezhan New Materials Co., Ltd. - 20 silo Automatic Batching System
7. Xinjiang Yinet Silicon Carbide Co., Ltd. - 10 silo Automatic Batching System
8. Beijing Puran Railway Braking Technology Co., Ltd. - 20 silo Automatic Batching System
9. Hebei Haoxing Refractory Furnace Material Co., Ltd. - 16 silo Automatic Batching System
10. Shenyang Remote Friction Material Co., Ltd. - 22 silo Automatic Batching System
... There are many application cases, Zaozhuang Sunweigh dedicated high-quality automatic batching system has been praised by customers for many years.
- Last：Zaozhuang Sunweigh was invited to attend the 19th International Friction Sealing Material T
- Next：Cautions for Use of Spiral Weighing Packaging Machine
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Safety record of Lu Gong net Number 37040202006018 