Batching System Solution
Zaozhuang Sunweigh Technology Co., Ltd. has been devoted to the design and development of modern batching system. The main products are: automatic batching system of metallurgical production line, automatic batching system of cement production line, automatic batching system of rubber production line, automatic batching system of friction material, refractory material batching system, automatic batching of mixing station, automatic batching of compound fertilizer production line, feed batching, raw alloy material. Production line automatic proportioning, ferrosilicon production line automatic proportioning, new material proportioning scale, lime kiln automatic proportioning control, coking production automatic proportioning, PVC plastic calendering production line metering proportioning, briquette proportioning, soil amendment proportioning and other industries.
一、Friction Material Batching System
Friction material proportioning system is a kind of automatic proportioning equipment for friction materials. It is an automatic proportioning and packaging production line for different types of proportioning materials, such as conveying, proportioning, feeding, mixing and finished product packaging. According to the dust on the proportioning site, the environment is bad; the proportion of each component in the formula is different; the proportioning speed and precision are high, and the formula may change frequently. The different materials and materials may be affected by environmental temperature and humidity, etc. The friction material batching system is designed to be a high precision, high stability and fast automatic batching system of friction material in line with the modernization of industrial batching.
Friction material batching system mainly includes: storage bin, batching weighing vehicle, feeding system, equipment monitoring room and so on.
The automatic batching system of friction material is controlled by industrial computer to realize the mobile batching of weighing trolley. The automatic control of feeding, metering, dispensing and mixing of friction material can be realized automatically according to the formula of friction material. The operation of industrial computer is simple, and the Chinese menu and graphic display are used. The screen dynamically displays the position of mobile batching weighing trolley, dynamically displays the weight of batching material, and automatically monitors. Whether the measuring system is normal or not, the state of the whole friction material proportioning system can be seen at a glance on the industrial computer screen; the recipe reproducibility is good; the friction material proportioning system can record and print the results of each proportioning, print daily reports and monthly reports, and store up to 1000 formulations by computer; the total number of single proportioning materials in the friction material proportioning system reaches 50 kinds; the dust removal effect is good, the proportioning weighing truck and the storage bin are good. The sealed lifting and contracting interface is used to solve the dust problem in the process of feeding and proportioning, so that the production environment is less polluted; the proportioning system of friction materials is flexible and can run on its own; different feeding methods are adopted according to the different materials to ensure the smooth and accurate discharge of each silo; the metering accuracy and the proportioning efficiency are high.
二、Soil Ameliorant (Soil Conditioner) Ingredient System
After years of research, Zaozhuang Sunweigh Technology Co., Ltd. has developed a new automatic mixing production line of soil conditioner (soil amendment). Soil conditioner proportioning system is mainly used for automatic proportioning production and packaging of soil conditioner. The system consists of raw material feeding conveying, raw material silo, bagging station, airflow conveying pipeline and warehouse pump, proportioning buffer silo, automatic proportioning system, material conveying and mixing system, automatic packaging scale of soil conditioner, soil conditioner stacker, etc. According to the site layout and specific requirements of users, differential design can be carried out to meet the needs of customers for the production of soil conditioners to the greatest extent.
Functional characteristics of automatic batching production line for soil conditioner
1. There are a wide range of materials that can be automatically proportioned, and the mobile proportioning of the system is realized by the industrial computer. Particles, powders, superfine powders and mixture materials can be automatically proportioned, and the formula can be arbitrarily combined and selected. According to the difference of material physical characteristics, different feeding methods can be designed, such as belt feeding, spiral feeding, gravity feeding, etc., to ensure the normal flow of materials, no plugging, no sticking, no residue, and realize the smoothness of proportioning production.
2. There are many suitable formulas, and the computer can store up to 1000 formulas. The total number of single batching materials in the system is up to 50. The metering accuracy and the batching efficiency are high.
3. Intelligent control of batching time and no waiting between batching scales shorten the batching cycle.
4. Compared with the early weighing trolley, it has the advantages of high efficiency, compact layout, small space, high automation and good sealing dust removal effect.
5. The contact part of materials is made of stainless steel, which has high anti-corrosion performance and ensures the safety and hygiene of materials.
6. Reasonable sealing design and dust removal design to make the working environment clean and safe.
7. Because the system is based on intelligent weighing and batching controller, PLC, industrial computer and modern network technology, the system has good scalability.
8. In the process of system design, full consideration is given to the actual situation on site and operation. The operation flow is simple and practical. It has a Chinese-language interface, abundant operation hints and is convenient and fast to operate. Because of the modular design of the system and the standardized general configuration software, the maintenance of the system is also very convenient.
Zaozhuang Sunweigh Technology Co., Ltd. is a professional manufacturer of material distribution system. The friction material proportioning system effectively solves the difficult problems of automatic and accurate proportioning of industrial materials for friction materials, and creates economic benefits for friction material enterprises to improve production capacity. Zaozhuang Sunweigh Technology Co., Ltd. is willing to work with friction material enterprises to improve the automation of friction material equipment and contribute to the international competitiveness of friction materials. Our company is also an expert in the production line of soil amendment. The "automatic production line of soil amendment" is a professional manufacturer of the production line of soil amendment, which can be completed independently and completely.
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